Medical Device Optics & Optical Systems
Shanghai Optics provides optical engineering, precision optical components and optical assemblies for medical device development and manufacturing. We support applications including medical imaging, diagnostics, surgical systems, fluorescence imaging, endoscopy, ophthalmic instruments and other life-science optical systems.
Our capabilities extend from optical design and component manufacturing to optical coating, assembly, alignment and testing, supporting projects from early-stage prototype development through repeat OEM production.
Medical device optical products are manufactured at an ISO 13485-certified facility, supporting the quality and manufacturing requirements of medical-device optical programs.
Developing Optics for a Medical Device?
Send us your optical requirements, drawings or system specifications for an engineering review.
Medical Device Optical Engineering & Manufacturing
Shanghai Optics supports medical-device developers with optical engineering and manufacturing capabilities spanning individual precision components through integrated optical assemblies.
Our capabilities include:
- Optical design and engineering for imaging, illumination and laser-based medical systems
- Precision optical components, including lenses, filters, windows, prisms and micro-optics
- Custom optical coatings based on wavelength and system requirements
- Optomechanical integration and optical assembly
- Alignment, testing and performance verification
- Prototype development and design iteration
- OEM optical manufacturing and repeat production
- Manufacturing at an ISO 13485-certified facility for medical-device programs
Medical Optics Introduction
A brief introduction on Design of Medical Optics, Medical Device Assembly and Optics for Medical Devices from Shanghai Optics.
Medical Optics Applications
Shanghai Optics develops custom optical components and assemblies for a range of medical and life-science applications. Optical requirements vary significantly by system, from miniature imaging optics for minimally invasive devices to precision filtering and illumination optics for fluorescence imaging.
- Endoscopic and minimally invasive imaging
- Surgical tool tracking
- Fluorescence imaging systems
- Medical laser systems
- Ophthalmic instruments
- Automated refractors
- Point-of-care diagnostic systems
- Disposable biomedical optics
- Optical sensing and monitoring
- Life-science instrumentation
Surgical Tool Tracking
Optical tracking systems can use LED or infrared markers together with cameras and optical filters to determine the position and orientation of surgical instruments. Shanghai Optics can support the precision lenses, filters and optical components required for these imaging and tracking systems.
Fluorescence Imaging
Fluorescence imaging systems require careful coordination of illumination wavelength, excitation and emission filtering, imaging optics and detector performance. Shanghai Optics can develop custom filters, lenses and optical assemblies around the spectral and imaging requirements of medical and life-science fluorescence systems.
Endoscopy & Minimally Invasive Imaging
Endoscopic and minimally invasive systems require compact optics capable of delivering useful image quality within strict mechanical constraints. Shanghai Optics supports miniature lenses, micro-optics, optical windows, filters and custom optical assemblies for medical imaging and sensing applications.
Micro Optics for Medical Devices
One of the most exciting areas of medical device development today is in micro devices that provide gentle, minimally invasive treatment options that were not possible fifteen, ten, or even five years ago. Micro-optics provide key diagnostic medical imaging, with tiny lenses that are in some occasions, just a few millimeters in diameter.
The manufacture of micro optical devices requires not only careful design and engineering, but also highly accurate and precise manufacturing techniques. At Shanghai Optics we pride ourselves for not only meeting, but exceeding every relevant standard when it comes to the manufacture of medical micro optics.
Precision Optical Components for Medical Devices
Shanghai Optics manufactures custom optical components according to the spectral, imaging, mechanical and environmental requirements of medical-device systems.
Available components include:
- Precision lenses and lens assemblies
- Micro-optics and miniature lenses
- Optical filters
- Optical windows
- Prisms
- Beamsplitters
- Mirrors
- Custom coated optical components
Material, geometry, surface quality, dimensional tolerances and optical coatings can be customized according to system requirements.
Medical Imaging Lens Assemblies
Medical imaging systems require optical performance to be considered together with detector characteristics, working distance, field of view, resolution, distortion, illumination and mechanical packaging.
Shanghai Optics can support custom lens assemblies for medical imaging and diagnostic systems, from optical design and tolerance analysis through component manufacturing, assembly, alignment and optical testing.
From Medical Optical Design to OEM Manufacturing
1. Requirements Review
Define optical performance, wavelength, mechanical envelope, operating environment and manufacturing requirements.
2. Optical Engineering
Develop or review the optical design, material selection, tolerances, coatings and integration requirements.
3. Prototype Manufacturing
Manufacture and inspect prototype components or assemblies for system evaluation and design verification.
4. Optical Assembly & Testing
Assemble, align and test the optical system according to project-specific performance requirements.
5. OEM Production
Transition validated designs into controlled repeat manufacturing with appropriate inspection and quality documentation.
Specifying Optics for a Medical Device
For an initial engineering review, provide the available optical and system requirements, including:
Medical-device application
Optical function
Operating wavelength or spectral range
Field of view and working distance
Resolution or MTF requirements
Component or system dimensions
Optical materials
Surface and coating requirements
Mechanical envelope and interface
Environmental requirements
Applicable testing or documentation requirements
Prototype and anticipated production quantities
Existing drawings, optical prescriptions, CAD files and system specifications can also be submitted for review.
Medical Optics Manufacturing & Quality
Shanghai Optics supports medical-device optical programs with products manufactured at an ISO 13485-certified facility.
Depending on project requirements, inspection and verification can include dimensional inspection, surface quality, optical performance, coating verification, assembly alignment, and other application-specific testing.
Quality, inspection, and documentation requirements can be reviewed during the engineering phase to support the transition from prototype development to repeat manufacturing.
Frequently Asked Questions
Initial requirements should define the optical function, wavelength range, field of view, working distance, resolution, mechanical constraints and operating environment. Existing optical designs, drawings, CAD files and performance specifications can also be provided for engineering review.
Yes. Shanghai Optics supports projects from optical design and engineering through component manufacturing, coating, assembly, alignment and testing, allowing designs to transition from prototype development toward repeat OEM production.
Custom components can include precision lenses, lens assemblies, micro-optics, optical filters, windows, prisms, beamsplitters, mirrors and coated optical components, depending on the system requirements.
Yes. Shanghai Optics supports miniature and micro-optical components for medical imaging, sensing and minimally invasive systems. Manufacturing requirements can be evaluated around component dimensions, optical tolerances, wavelength, coating and integration constraints.
Yes. Custom optical assemblies can be developed around imaging requirements such as field of view, working distance, resolution, distortion, detector characteristics and mechanical packaging, with support for component manufacturing, alignment and optical testing.
Inspection requirements depend on the component and application and can include dimensional verification, surface quality, optical performance, coating characteristics and assembly alignment. Project-specific acceptance criteria can be defined during engineering review.
Yes. Shanghai Optics supports prototype development and design iteration followed by controlled repeat manufacturing. Production requirements, inspection criteria and documentation can be reviewed before transitioning to higher quantities.
Yes. Shanghai Optics medical optical products are manufactured at an ISO 13485-certified facility, supporting the quality and manufacturing requirements of medical-device optical programs.
Related Medical Optics Capabilities
Explore additional Shanghai Optics capabilities for:Medical Optical Design →
Medical Device Optical Engineering →
Medical Device Assembly →
Need Custom Optics for Your Medical Device?
Developing an imaging, diagnostic, surgical, therapeutic or life-science optical system? Send Shanghai Optics your optical requirements, drawings, system specifications and production requirements for engineering review.Contact Us to Discuss Your Requirements→
